Tetra Pak Tetra Alcross

Ultrafiltration plant for Fermented products 3 Main items: 1) Thermisation unit 2) Ultra filtration UF for fermented milk 3) Cooler and Silo. The line is used to make Quark but designed to make mascarpone. The Thermisation and Ultrafiltration unit are also suitable to make other fermented and concentrated dairy products like: Skyr, Mascarpone and Double Cream cheese. Key data: -input: 3.500 - 5.000ltr/h Fermented skim milk, Full fatt milk or enriched products. -Concentration factor: 1.8-2.5 1) Thermisation unit Complete skid mounted thermisation unit. Flow rate : 3.500 up to 5.000ltr (depending on product). Make : Tetra pack Model : TetraTherm Stock number : STN16309 Function: Thermisation of fermented products. Temperature cycle: Input: 21-30 °C (incubation temperature) -> recuperation (permeate cooler) -> thermisation 55/60°c or pasteurisation at 72/95 °C -> holding -> out to Ultra Filtration at approx. 45 °C. Complete unit including: * Stainless steel frame in which everything is preassembled. * Closed balance tank with spray bowl. * Centrifugal product pump, covered in stainless steel tetra, Flush seal, type: LKH * Plate heat exchanger, 4 stages, new, Tetra Pak, Clip6-SR Model. * ROI box with all connections for sensors and pneumatic valves. * 2x Indirect hot water set with: - Steam/Hotwater tubular heatexchanger - Steam regulation valve - Water pump and auxilaries. * Holding tube for 5.000 ltr/h, variable by connecting more or less tubes 30 sec up to 180 seconds in 9 stages. *Sample valve (Keofitt) * All interconnected pipings, fittings and valves. 2) Ultrafiltration unit Manufacturer : Tetra Pak Type : Tetra Alcross US P&F Serial number : T5845810096 Year : 2010 Capacity : input up to 5.300ltr/h Stock number : STN16310 Description : Concentrates a yoghurt or a fermented milk to achieve the desired composition and texture. The UF splits the product in Rentate and Permeate. The Retentate is the endproduct and is the Protein and Fatt (if included) concentrated. The advantage of this design UF (compared to Spiral wound UF and separator) is it is suitable for Fermented products with and without Fatt and all proteins are concentrated (also the whey proteins) This leads to high pressures in the system and Filtration can only be achieved with a Plate and Frame filtration with flat FR60pp filters and Rotary piston circulation pumps. Some example productions: input: skim milk 9% TS -> output approx. 16% TS (Skyr). Input: input 20% TS incl fatt -> Output Cream cheese or mascarpone Input: Ferm. skim milk pre-concentrated up to 12% TS -> output up to 18% TS (Quark)   The limiting factor is the Permeate out flux Approx. Permeate per stage: Stage 1) 1100-1755ltr/h 13.5m2 filters stage 2) 675/1170ltr/h 9m2 filters stage 3) 320/585ltr/h 4.5m2 filters stage 4) 300/585ltr/h 4.5m2 filters 15bar. Complete skid mounted. Filters plate and frame type, manufacturer: Tetra Pak - DDS, model: M37 Complete unit including: * Stainless steel frame * 2 Balance tanks with spray bowl. (Feed and permeate return) * Feed pump tetra LKH * 4 circulation loops including circulation pumps. First stage with centrifugal pump, 3 stages with Waukesha Rotary piston model: 320-U2 high pressure pumps. last stage up to 15bar pressure for high viscose products. * In each loop, THE for cooling, FT for permeate, TT, PT, interconnecting piping. * Inbuild CIP system for the UF unit including dosing of cleaning detergents. Own independent cleaning system for UF only. * ROI box with all connections for sensors and pneumatic valves. * All interconnected pipings, fittings and valves. 3) Quark silo, cooler and pump . Tank details: Manufacturer : Schwarte-Milfor Type : Quarksilo Serial number : 3580 Year : 2011 Capacity : 5.000 liter Stock number : STN16311 Design: Strong Conical for very viscose products. Insulated Hermetic, Ultra clean with sterile air. Sensors for level and temperature. On product infeed: - Plate cooler Make Tetra Model: Clip line C6 Thermal cycle: 45-> Approx. 18°C Capacity: approx. 2.500ltr/h 1 section, 2 options, water or icewater, water circulation pump On product outfeed: - Outfeed positive lobe pump - CIP return pump - Valves and piping for CIP and product. - Remote I-O box. Controls On each skid is a ROI box and Pneumatic valve box. There is a central MCC in steel box with all freq converters of all pumps. Included are all electric an communication cables Excluded is: the CPU- PLC and Scada systems, this was centralized made by software company (Proleit)