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Complete Processed (Smoked) Cheese processing line

Complete Processed (Smoked) Cheese processing line and packaging line in sausages. This line is still in place and only stopped production recently. It produced cheese in a sausage form of various sizes to be smoked and packed afterwards. The working principle was: Gouda and butter cheese was bought in Euroblock form. Cut in small pieces by an vertcal cutting machine (Alpma). A recipe was made in standard mobile bins (20 Eurobins included) and put in the vacuum mixer/cooker melter (Stephan) with vacuum direct steam injection and automatic water dosing counting by a flowtransmitter.  Approx. 100 kg per batch x 6 per hour, an elevator (year 2023!) to feed the Stephan with the mobile lorries is included. In the cooker the product is mixed and heated to approx. 90°C. Afterwards it was dosed by gravity to a dosing machine (Vemag) which was connected to a metal detector (LOMA PLSTD03-19003D, 2012) and clipper (poly-clip) with different tube diameters for plastic, fibres and collagen casings up to caliber 85-90 mm in diameter. The clipper has the option of adding a wire loop to the sausage automatic so you can hang it. There are 30 pieces stainless steel mobile lorry/racks with a ring for the sausage to be transported into the smoke chamber. After smoking, the cheese was cut in 2 halves (house made cutter). Various weight possible up to 5.4 kg per sausage cut in 2 was 2.7 kg each packaging. The line could also be used for various meat variants.

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Specifications

Offer number
24-33-01
Manufacturer
Stephan
Description
Mixer- Cooker
Type
UM/SK 130
Capacity
100ltr/batch
Year of construction
2007
Serial number
I07040
Condition
Excellent
Terms of delivery
FCA
Location
Germany, still in the factory. Can be visited on request.
Manufacturer
Alpma
Description
Dosing machine
Type
HTII
Capacity
3 cuts/min
Year of construction
1991
Serial number
6420.238.340
Condition
Excellent
Terms of delivery
FCA
Location
Germany, still in the factory. Can be visited on request.
Manufacturer
Vemag
Description
Metal detector
Type
DP 3 Filler
Capacity
110p/min
Year of construction
2018
Serial number
138 0521
Condition
Excellent
Terms of delivery
FCA
Location
Germany, still in the factory. Can be visited on request.
Manufacturer
Poly-clip systemG mbH
Description
Sausage clipper
Type
FCA3463
Capacity
110/min
Year of construction
2004
Serial number
102
Condition
Excellent
Terms of delivery
FCA
Location
Germany, still in the factory. Can be visited on request.

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